Lockout tagout assembly and system and method of using same

ABSTRACT

Lockout tagout assemblies, systems, and methods are disclosed. Exemplary lockout tagout assemblies include a base, an arm moveable with respect to the base, and a member extending at an angle from the arm. The member can engage with a circuit breaker in an off position to retain the circuit breaker in the off position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 62/988,089, filed on Mar. 11, 2020, in the United States Patent and Trademark Office, the disclosure of which is incorporated herein in its entirety by reference.

FIELD OF INVENTION

The present disclosure generally relates to apparatus and methods for safely locking out and tagging out equipment. More particularly, embodiments of the disclosure relate to apparatus and methods suitable for locking out and tagging electrical equipment.

BACKGROUND OF THE DISCLOSURE

Lockout tagout (LOTO) assemblies and systems can be used for a variety of applications. For example, LOTO systems can be used as part of safety procedures to shut off and/or start up equipment, such as electrical or gas-flow equipment.

In the device manufacturing industry, LOTO procedures are often used for machine retrofits, maintenance, installation, and/or removal. In accordance with SEMI standard SEMI S2-0818 Section 17, LOTO procedures and specific practices are used to protect persons from electric shock hazards that can be caused by accidental energization during machine initiations, maintenance, and the like.

Typical electrical lockout tagout assemblies use screws to lock and unlock individual circuit breakers of an electrical panel. Although such techniques can work well in some applications, use of such lockout tagout assemblies can be relatively time consuming and thus lead to unwanted maintenance delays and increased maintenance expenses. Accordingly, improved lockout tagout systems, and particularly lockout tagout systems for electrical systems, are desired.

Any discussion, including discussion of problems and solutions, set forth in this section, has been included in this disclosure solely for the purpose of providing a context for the present disclosure, and should not be taken as an admission that any or all of the discussion was necessarily known at the time the invention was made or otherwise constitutes prior art.

SUMMARY OF THE DISCLOSURE

Various embodiments of the present disclosure relate to lockout tagout assemblies, systems including the lockout tagout assemblies, and to methods of using the assemblies and systems. While the ways in which various embodiments of the present disclosure address drawbacks of prior assemblies, systems, and methods are discussed in more detail below, in general, exemplary embodiments of the disclosure provide improved assemblies and methods that allow for relatively quick lockout and tagout and/or reverse procedures and to methods of performing lockout tagout and/or the reverse. The methods described herein can be used in connection with, for example, electrical boxes of, for example, device manufacturing systems.

In accordance with various embodiments of the disclosure, a lockout tagout assembly is provided. An exemplary lockout tagout assembly includes a base, an arm moveable with respect to the base, and a member extending at an angle from the arm. The assembly can be configured, such that when the arm is in a first position, the member is received by a portion of an electrical panel to engage a circuit breaker in an off position, and when the arm is in a second position, the member is not engaged with the circuit breaker. The assembly (e.g., the arm and/or the base) can include a magnet to retain the arm in the second position. The assembly can include a retaining device, such as a wire, a pin, or the like, to retain the arm in the first position. In accordance with further examples of the disclosure, the assembly includes a plurality of arms received by the base. Each arm of the plurality of arms can move independently relative to the base and to the other arms. A single retaining device can retain two or more of the plurality of arms in the first position. The base can be coupled to a housing of a piece of equipment, such as a device manufacturing system.

In accordance with further exemplary embodiments of the disclosure, a system comprising a lockout tagout assembly is provided. The system can include one or more lockout tagout assemblies as described herein. The system can further include an electrical box or panel, a housing and one or more circuit breakers. Each of the one or more circuit breakers can include a lever to switch the circuit breaker from an off position to an on position and vice versa.

In accordance with further examples of the disclosure, a lockout tagout method is provided. The method can include providing a lockout tagout assembly including a base, an arm moveable with respect to the base, and a member extending at an angle from the arm; moving the arm to a first position to cause the member to engage a circuit breaker in an off position; and moving the arm to a second position to disengage the member from the circuit breaker. The method can further include a step of using a retaining device to maintain the arm in the first position. The step of using a retaining device can include inserting the retaining device into a portion of the base. An exemplary method can further include a step of removing the retaining device.

These and other embodiments will become readily apparent to those skilled in the art from the following detailed description of certain embodiments having reference to the attached figures; the invention not being limited to any particular embodiment(s) disclosed.

BRIEF DESCRIPTION OF THE DRAWING FIGURES

A more complete understanding of exemplary embodiments of the present disclosure can be derived by referring to the detailed description and claims when considered in connection with the following illustrative figures.

FIG. 1 illustrates a lockout tagout assembly.

FIG. 2 illustrates an enlarged view of a portion of the lockout tagout assembly of FIG. 1.

FIG. 3 illustrates a system comprising a lockout tagout system in accordance with exemplary embodiments of the disclosure.

FIG. 4 illustrates a lockout tagout assembly in accordance with exemplary embodiments of the disclosure.

FIG. 5 illustrates an enlarged view of a portion of the lockout tagout assembly of FIG. 4 in accordance with exemplary embodiments of the disclosure.

It will be appreciated that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of illustrated embodiments of the present disclosure.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

Although certain embodiments and examples are disclosed below, it will be understood by those in the art that the invention extends beyond the specifically disclosed embodiments and/or uses of the invention and obvious modifications and equivalents thereof. Thus, it is intended that the scope of the invention disclosed should not be limited by the particular disclosed embodiments described below.

The present disclosure generally relates to lockout tagout assemblies, systems including lockout tagout assemblies, and to methods of using the lockout tagout assemblies and systems. As set forth in more detail below, lockout tagout assemblies in accordance with various embodiments of the disclosure allow for relatively quick and easy lockout procedures and the reverse of such procedures.

In this disclosure, any two numbers of a variable can constitute a workable range of the variable, and any ranges indicated may include or exclude the endpoints. Additionally, any values of variables indicated (regardless of whether they are indicated with “about” or not) may refer to precise values or approximate values and include equivalents, and may refer to average, median, representative, majority, etc. in some embodiments. Further, in this disclosure, the terms “including,” “constituted by” and “having” can refer independently to “typically or broadly comprising,” “comprising,” “consisting essentially of,” or “consisting of” in some embodiments. In this disclosure, any defined meanings do not necessarily exclude ordinary and customary meanings in some embodiments.

Lockout tagout assemblies and systems can be used in a variety of applications, such as during maintenance work, installation of equipment, removal of equipment, or the like. For example, lockout tagout assemblies and systems can be used to maintain circuit breakers in an off position during certain procedures.

FIGS. 1 and 2 illustrate a typical lockout tagout assembly 100. Lockout tagout assembly 100 includes one or more screws 102-118 and a wire 120.

Screws 102-118 are configured to respectively engage circuit breakers 122-138 to maintain circuit breakers 122-138 in an off position when screws are in an unwound or untightened position, as illustrated in FIGS. 1 and 2. To enable access to the circuit breakers to be able to switch the circuit breakers to an on position, wire 120 is removed—e.g., by cutting wire 120. Screws 102-118 can then each individually be wound or tightened to enable removal of the respective screws 102-118—to thereby allow the respective circuit breakers 122-138 to be switched to an on position. Because the screws are individually tightened to be removed by operators, performing LOTO using typical lockout tagout assembly 100 can be time consuming. Furthermore, there are also risks of accidentally shutting down the machine due to the insufficient space between the screws and the breakers. Furthermore, wire 120 can catch on one or more of circuit breakers 122-138, causing accidental or unwanted switching of one or more of circuit breakers 122-138.

FIGS. 3-5 illustrate an improved lockout tagout assembly 300 and a system 302 including lockout tagout assembly 300 in accordance with exemplary embodiments of the disclosure. In addition to lockout tagout assembly 300, system 302 includes a housing 358 and an electrical panel 420, including one or more circuit breakers 402-418. Electrical panel 420 can be at least partially encased by housing 358. System 302 can be or include any machine or device that includes one or more circuit breakers. For example, system 302 can be or include a reactor system.

Lockout tagout assembly 300 and system 302 can be used to lock out one or more circuit breakers 402-418 for lockout tagout procedures, such as during maintenance on system 302, installation of system 302, removal of system 302, or the like.

In the illustrated examples, lockout tagout assembly 300 includes one or more bases 304-320, one or more arms 322-338, and one or more members 340-356. As set forth in more detail below, each arm of the one or more arms 322-338 can move relative to a base of the one or more bases 304-320, such that a member of the one or more members 340-356 can engage a circuit breaker (e.g., of circuit breakers 402-418) to retain the circuit breaker in an off position while the member is engaged with the circuit breaker.

As best illustrated in FIG. 5, one or more bases of one or more bases 304-320 includes an opening 502 to receive a respective arm, such as arm 322. An opposing end 504 of one or more bases, such as base 304, can be open, partially open, or closed. One or more bases 304-320 can also include one or more openings, such as opening 506, through a side 508 and an opposing opening (not illustrated) through side 510. Opening 506 and the opposing opening through side 510 can be configured to receive a retaining device 360, such as a wire, pin, or the like. Bases 304-320 can be formed of any suitable material, such as metal or a plastic, such as polyoxymethylene (POM). Further, bases 304-320 can be integrally formed with or attached to a plate 422. Plate 422 can be formed of any suitable material, such as metal or a plastic, such as POM. Plate 422 can be attached to housing 358 using an adhesive, a weld, and/or an attachment device 422, 424, such as a bolt and a nut or a screw. In the illustrated example, plate 422 is attached to housing 358 using attachment devices (e.g., screws) 424 and 426.

A length of one or more bases 304-320 can be between about 37.4 mm and about 37.6 mm; a width of one or more bases 304-320 can be between about 14.9 mm and about 15.1 mm; a depth of one or more bases 304-320 can be between about 16.9 mm and about 17.1 mm.

At least a portion of an arm of the one or more arms 322-338 (e.g., a first end 512, 514) is received within a respective base 304-320. Each arm of the one or more arms 322-338 can be at least partially retained with a respective base 304-320 and move relative to the respective base 304-320. Further, an arm length and/or base length can be selected, such that a member of the one or more members 340-356 can engage with a circuit breaker to maintain the circuit breaker in an off position and retract to disengage from the circuit breaker and allow the circuit breaker to be turned to an on position.

The one or more arms 322-338 can be formed of any suitable material, such as metal or a plastic, such as POM. A length of one or more arms 322-338 can be between about 57.9 mm and about 58.1 mm; a width of one or more arms 322-338 can be between about 12.3 mm and about 12.5 mm; a depth of one or more arms 322-338 can be between about 15.6 mm and about 15.7 mm.

A second end (e.g., second end 513) of one or more arms 322-338 can be attached to or integrally formed with a member of the one or more members 340-356, such that an arm and a member form a unitary structure. Each of the one or more members 340-356 can include a first end 515 attached to or integrally formed with an arm of the one or more arms 322-338 and a second end 516 to engage a circuit breaker (e.g., lever or switch of one or more circuit breakers 402-418).

The one or more members 340-356 can be formed of any suitable material, such as metal or a plastic, such as POM. A length of one or more members 340-356 can be between about 46.9 mm and about 47.1 mm; a width of one or more members 340-356 can be between about 12.3 mm and about 12.5 mm; a depth of one or more members 340-356 can be between about 4.9 mm and about 5.1 mm.

Lockout tagout assembly 300 can be configured, such that each member of the one or more members 340-356 cannot extend beyond a bottom surface of (e.g., a lever or switch of) the one or more circuit breakers 402-418 when the circuit breaker is in an off position (flipped away from bases 304-320) and when at least a portion of an arm of the one or more arms 322-338 is retained within a base of the one or more bases 304-320. Thus, arms 322-338 cannot be dislodged from or pulled out from the respective base of the one or more bases 304-320 under normal operating procedures—e.g., after assembly 300 is installed on system 302. Further, respective members 340-356 and/or a base bottom can prevent arms 322-338 from falling through the respective bases 304-320.

Each member of the one or more members 340-356 can be at an angle relative to an arm of the one or more arms 322-338. The angle can be between about 30 degrees and about 150 degrees, between about 60 degrees and about 120 degrees, or be about 90 degrees, as illustrated.

In accordance with further embodiments of the disclosure, lockout tagout assembly 300 include one or more magnets 518, 520 to facilitate retaining an arm of the one or more arms 322-338 in a non-engaged position. Magnets 518, 520 can be attached to or placed within a base of the one or more bases 304-320. Additionally or alternatively, one or more magnets 522 can be placed on or within an arm of one or more arms 322-338.

FIG. 4 illustrates members 340-346 that are not engaged with a respective circuit breaker 402-408 and members 348-356 that are engaged with a respective circuit breaker 410-418. Various members of the one or more members 340-356 can be easily moved between an engaged position and a release position by moving a respective arm of one or more arms 322-338 within a base of one or more bases 304-320.

Retaining device 360 can be inserted into openings (e.g., opening 506) in one or more (e.g., all) bases 304-320 to retain the one or more (e.g., two or more) members 340-356 in an engaged position. In such cases, retaining device 360 can be below a bottom of an arm of the one or more arms 322-338 or inserted through an opening of an arm of the one or more arms 322-338. To disengage the one or more members 340-356, retaining device 360 can be removed from the openings within bases 304-320 to thereby allow respective arms 322-338 to move to a lowered position.

As further illustrated in FIG. 4, system 302 can include a recessed area 428. Circuit breakers 402-418 can be disposed within recessed area 428. Recessed area 428 can facilitate one or more members 340-356 moving toward and/or away from respective circuit breakers 402-418 and/or recessed area 428 can be used to limit movement of one or more members 340-356.

The improved design of lockout tagout assembly 300 allows for relatively rapid and safe engagement and disengagement of circuit breakers that are in an off position. Further, lockout tagout assembly 300 allows for a retaining device to be further from the circuit breakers, thereby mitigating unintended movement of the circuit breakers resulting from movement of the retaining device. As a result, the new design is safer and more efficient than typical lockout tagout assemblies.

The example embodiments of the disclosure described above do not limit the scope of the invention, since these embodiments are merely examples of the embodiments of the invention. Any equivalent embodiments are intended to be within the scope of this invention. Indeed, various modifications of the disclosure, in addition to those shown and described herein, such as alternative useful combinations of the elements described, may become apparent to those skilled in the art from the description. Such modifications and embodiments are also intended to fall within the scope of the appended claims. 

What is claimed is:
 1. A system comprising a lockout tagout assembly, the system comprising: a housing; an electrical panel at least partially encased by the housing, the electrical panel comprising one or more circuit breakers, wherein each of the one or more circuit breakers includes a lever to switch the circuit breaker from an off position to an on position; a lockout tagout assembly, wherein the lockout tagout assembly comprises: a base; an arm moveable with respect to the base; and a member extending at an angle from the arm, wherein when the arm is in a first position, the member is received by a portion of an electrical panel to engage a circuit breaker in an off position, and wherein when the arm is in a second position, the member is not engaged with the circuit breaker.
 2. The system of claim 1, further comprising a magnet to retain the arm in the second position when the member is not engaged with the circuit breaker.
 3. The system of claim 1, further comprising a retaining device to retain the arm in the first position.
 4. The system of claim 3, wherein the retaining device comprises one or more of a wire and a pin.
 5. The system of claim 1, wherein the member is fixedly attached to the arm.
 6. The system of claim 1, wherein the arm is received within the base.
 7. The system of claim 1, comprising a plurality of arms received by the base.
 8. The system of claim 7, wherein each arm of the plurality of arms moves independently relative to the base.
 9. The system of claim 7, wherein a single retaining device retains two or more of the plurality of arms in the first position.
 10. The system of claim 1, wherein the angle is between about 30 degrees and about 150 degrees, between about 60 degrees and about 120 degrees, or is about 90 degrees.
 11. The system of claim 1, wherein the arm comprises polyoxymethylene.
 12. The system of claim 1, wherein the member comprises polyoxymethylene.
 13. The system of claim 1, wherein the member and the arm comprise a unitary structure.
 14. The system of claim 1, wherein the base is coupled to the housing.
 15. The system of claim 1, wherein the system forms part of a reactor system.
 16. A lockout tagout method comprising the steps of: providing a lockout tagout assembly comprising: a base; an arm moveable with respect to the base; and a member extending at an angle from the arm, moving the arm to a first position to cause the member to engage a circuit breaker in an off position; and moving the arm to a second position to disengage the member from the circuit breaker.
 17. The method of claim 16, further comprising a step of using a retaining device to maintain the arm in the first position.
 18. The method of claim 17, wherein the step of using a retaining device comprises inserting the retaining device into a portion of the base.
 19. The method of claim 16, further comprising a step of removing a/the retaining device.
 20. A lockout tagout assembly comprising: a base; an arm moveable with respect to the base; and a member extending at an angle from the arm, wherein when the arm is in a first position, the member is received by a portion of an electrical panel to engage a circuit breaker in an off position, and wherein when the arm is in a second position, the member is not engaged with the circuit breaker. 